SkipD;3237 wrote:
All you would have to do to use the full 100-amp capacity of the transfer switch (on the utility power side) is to install a two-pole 100-ampere breaker in the service panel (your main breaker panel) and connect that breaker to the transfer switch with #3 AWG or larger THHN wire.
The problem, though, is that the generator is capable of supplying less than half that energy. You would not want to be drawing 80 or 90 amperes on the utility side when power failed. The generator would get running, the transfer switch would swap over to the generator feed, and then the breaker in the generator would trip out. You'd have no feed whatsoever then.
The best game plan is to choose which branch circuits that you want to move over to the breakers in the transfer switch with a total load (assuming everything will be running at the time of the transfer) of about 40 amperes. Some electrical inspectors will go ballistic if, for example, you hooked up your system to run double the load that the generator can handle.
A manual transfer switch could solve some of the overloading types of problems because you'd have instructions for whoever's doing the transfer to turn off the breakers to heavier loads before transferring to the generator power.
By the way, I don't know if you're running your generator set on natural gas or propane. If it's propane, then you have a little more load capacity headroom.
It will be propane. Thanks for your insights. I was considering if changing out the wires was feasible. But, there is no point, as you observed.
Inspectors? Inspectors? We don't need no . . . well, never mind.
Thanks for your comments.